One Plus One Packaging manufactured 500 custom printed mailer boxes for Bubbles & Books, a US-based brand. The customer needed black branded packaging with floral artwork, a matte finish, and cost-effective shipping to the United States.
Our team provided a complete packaging solution, including quotation, structural design, 3D mockup, custom printing, production, and shipping coordination.
Project Overview
| Project Details | Specifications |
|---|---|
| Customer Country | United States |
| Product | Custom Printed Mailer Boxes |
| Quantity | 500 Pieces |
| Box Size | 9 × 6 × 4 Inches (229 × 153 × 102 mm) |
| Material | Corrugated Paperboard |
| Exterior | Black with Custom Floral Printing |
| Interior | Natural Brown |
| Surface Finish | Matte |
| Logo | Standard Printing |
| Shipping | DDP Sea Freight |
| Production Completed | August 14, 2026 |
1. What Did the Customer Need?
The customer contacted us in July 2026 to request 500 customized packaging boxes for their brand.
They needed a customized mailer box with a black exterior, printed logo, floral artwork, and natural brown interior.
The customer also wanted to compare flat-packed and assembled packaging costs and requested a 3D digital mockup before production.
Their main goal was to create professional branded packaging while controlling manufacturing and international shipping expenses.
2. What Packaging Solution Did We Provide?
After reviewing the requirements, we recommended a folding corrugated mailer box measuring 9 × 6 × 4 inches.
Compared with fully assembled rigid gift boxes, custom box mailers can offer practical folding structures for branded product packaging.
Our proposed solution included:
Black exterior with white floral artwork
Custom printed Bubbles & Books logo
Natural brown interior
Matte surface finishing
Custom structural dieline and 3D mockup
The box design balanced branding, packaging functionality, and cost.
3. How Much Did the Custom Mailer Boxes Cost?
For this specific 500-piece project, the quoted product price was approximately $0.81 per box, excluding shipping.
We also offered two estimated DDP sea freight options to the United States:
| Shipping Option | Estimated Transit Time |
|---|---|
| Faster Sea Freight | 25–30 Days |
| Standard Sea Freight | 40–50 Days |
The customer selected the more economical standard sea shipping option.
For businesses sourcing custom printed mailing boxes from China, comparing manufacturing and shipping expenses helps determine the total packaging budget.
The quoted price was specific to this 2026 project and does not represent current pricing.
4. How Was the Packaging Design Confirmed?
Our design team prepared a packaging dieline and 3D digital mockup showing the finished black mailer box with floral graphics and printed branding.
For buyers ordering custom design mailer boxes, reviewing a digital mockup helps confirm the appearance and artwork placement before production.
On July 9, the customer reviewed and approved the proposed design.
We also discussed gold foil stamping versus standard printing. The customer chose standard logo printing to avoid additional tooling costs.
After payment confirmation on July 10, the customer selected matte finishing at no additional cost for this order.
5. How Was the Order Manufactured?
Following design approval, our factory began producing the 500 custom printed mailer boxes according to the confirmed specifications.
The production process included exterior printing, matte finishing, die-cutting, creasing, and box preparation.
On August 14, 2026, production was completed, and our sales team shared photographs of the finished packaging with the customer.
The completed boxes featured the approved black exterior, white floral illustrations, printed logo, and matte finish.
6. What Was the Final Project Result?
The project resulted in 500 completed custom printed mailer boxes with the customer’s approved branding and packaging specifications.
Key results included:
500 custom mailer boxes manufactured
Customer-approved 3D packaging design
Matte black exterior with custom floral printing
Standard logo printing to control costs
Finished product photos shared before shipment
DDP sea shipping coordination to the United States
After production, our team contacted the customer for the shipping address and continued coordinating delivery arrangements.
This project demonstrates how One Plus One Packaging supports overseas brands with customized corrugated packaging, design assistance, factory production, and international logistics support.
Frequently Asked Questions
What is the MOQ for custom printed mailer boxes?
Our standard minimum order quantity is 500 pieces, depending on box specifications.
Can you create custom mailer boxes with a logo?
Yes. We offer custom logo printing, branded artwork, and different finishing options.
Do you provide 3D packaging mockups?
Yes. We can prepare dielines and 3D mockups based on confirmed packaging requirements.
Can you ship custom mailer boxes to the USA?
Yes. We provide international shipping support, including DDP sea freight options where available.
Get Custom Printed Mailer Boxes for Your Brand
Looking for a reliable custom mailer box manufacturer in China?
One Plus One Packaging provides OEM and ODM packaging solutions, including custom design, printing, manufacturing, and international shipping support.
Contact us today to request a quotation for your custom printed mailer boxes.